Custom die cut components and parts are manufactured using specialized metal dies to create shapes and designs that are unique to each project. Custom die components are available in a wide range of forms, depending on your specific project requirements. The shape of your design and the required custom elements will dictate what types of process will be needed.
At Fabri-Tech we provide custom die cutting and converting solutions for your specific needs. The type of custom die components and cutting processes for your project depend on the required product volume and the necessary lead time. We provide numerous custom die-cutting capabilities including rotary die cutting, laser die cutting, flatbed converting, and custom converting.
Contact us for more information regarding our custom die cut capabilities and converting services, or call us at 510-249-2000 with any questions that you may have.
At Fabri-Tech we perform a number of custom die cutting and custom converting services. These processes help us create products and parts to match our customers’ exact design specifications. Working directly with your design drawings, CAD files, or loosely formed ideas, we can produce parts that will meet your exact requirements. For everything from prototyping to full production runs, Fabri-Tech is your leading resource for custom die-cutting and converting. Our die-cutting and converting services include:
Using these methods, we can add kiss cuts, cut-throughs, pull tabs, fixture pins, and more to the material that your project requires. We perform die cutting and converting for a wide range of materials, from custom insulation to die-cut foam and much more. Fabri-Tech can create products and parts for shielding, insulating, gasketing, cushioning, or any other application. We can also add adhesives and protective films.
Fabri-Tech’s custom die cutting and converting processes create products and components for a wide range of industries. Industries in which our products are used extensively include:
Custom fabrication and converting is also ideal for creating wearable and disposable medical devices, such as adhesive body scanning patches or pain management devices. As electro-mechanical medical technology continues to advance, the demand for wearable medical devices has increased.
Our medical converting experts can help you through the design and assembly of your wearable and disposable devices. If needed, Fabri-Tech can manufacture and package medical wearables in cleanroom environments to meet your cleanliness requirements.
No matter what the requirements of your design—the dimensions, the number of different materials, the intended function — Fabri-Tech can make it a reality. Since we are a complete customization company, there are no limits to what we can do. We offer in-house design assistance to help turn your custom designs into finished products. Our design team can turn even the most bare-bones design idea into a functional, manufacturable product. We can also help streamline your existing designs to eliminate unnecessary processing steps and make them faster, easier, and less expensive to manufacture.
Additionally, all our customers’ design information is kept strictly confidential and will never be shared with any unauthorized third party.
Rotary die cutting is often utilized for larger quantity orders since rotary custom die components can manufacture more roll, sheet, or individual products in less time than any other method. Some of the additional benefits of rotary die cutting include:
- Uniform product output from start to finish.
- High-speed production.
- Incredibly efficient.
- Costs less than any other cutting service.
- Operation and production are all-inclusive.
Laser die cutting utilizes high-speed lasers to accurately and efficiently cut materials into custom shapes for numerous applications. When compared to tool-based die cutting systems, there are an abundant amount of advantages associated with laser cutting, these include:
- Quick and efficient readjustments
- Provides tight tolerance cuts
- Lower maintenance and replacement costs
- Designs are easy to upload
- Quick turnaround for fit, form and function testing
Fabri-Tech’s custom die cutting and converting capabilities are truly second to none. No orders are too large or too small—we can produce ten or ten million parts a month for your project. Request a quote for the custom parts and products you need, or contact us for more information.